500A CCS Combo1 J1772 EV Charging Cable UL Rated

Customization: Available
Voltage: 120V/60Hz
IP Grade: IP55

Product Description

Basic Specifications

Model NO.
MD-CCS1-500P
Color
Black
Type
Plug
Working Voltage
DC 1000V
Current Rate
500AMP
Waterproof
IP55 / IP67
Contact Impedance
0.5m Max
Terminal Temp Rise
<50K
Certifications
UL Approved
Flame Retardant
UL94 V-0

Packaging & Delivery

Package Size
55.00cm * 55.00cm * 21.00cm
Gross Weight
55.000kg

Product Description

500A CCS 1 Plug Liquid Cooled Charging Gun

High-power 500A / 600A CCS2 Combo 1 Plug Liquid-cooled Charging Gun designed for DC 1000V fast charging stations, capable of delivering up to 500 kW / 600 kW power.

500A CCS Combo1 J1772 EV Charging Cable
EV Charging Cable
EV Charging Cable
EV Charging Cable
EV Charging Cable Detail
EV Charging Cable Detail
EV Charging Cable Detail

Core Features

  • Conform to the provisions and requirements of IEC 62752 and IEC 61851.
  • Riveting pressure process without screws for enhanced durability and ergonomic hand-held design.
  • TPE insulation for cable prolonging aging resistance and life-span.
  • TPE sheath improves bending life and wear resistance of the EV charging cable.
  • Excellent protection performance with a protection grade achieving IP67 in working conditions.
Charging Gun Performance Liquid Cooled System Detail

How Liquid Cooling Works

Since high-power charging involves significant heat, liquid-cooled cables and connectors are essential. The liquid coolant circulates through channels in the cable and the charging gun, carrying away heat generated by high currents (500A/600A) to maintain optimal temperature and safety.

Technical Specifications Table

Usage & Application Scenarios

  • Public Charging Stations: Ultra-fast DC charging (up to 350kW-500kW) for long-distance travel.
  • Commercial Fleets: Rapid charging for electric delivery trucks and buses to minimize downtime.
  • Urban Networks: High-speed integration in shopping centers and transportation hubs.
  • Research & Testing: Validating battery performance under extreme rapid charging conditions.
CCS1 Combo Application
CCS1 Combo Plug

Frequently Asked Questions

What is the maximum current this charging gun can handle?
This CCS1 charging gun is rated for a continuous current of 500A, with variants supporting up to 600A for ultra-fast charging needs.
Why is liquid cooling necessary for a 500A charger?
At high currents like 500A, standard cables would overheat. Liquid cooling circulates coolant through the cable and gun to dissipate heat, ensuring safety and maintaining high charging speeds.
Is the charging gun compatible with all electric vehicles?
It is compatible with any EV that uses the CCS1 (Combined Charging System Combo 1) standard. This is primarily used in North America and for certain high-performance vehicles.
What is the waterproof rating of this product?
The product features an IP55 rating, with certain working conditions achieving up to IP67, providing excellent protection against dust and water ingress.
What materials are used in the construction?
The shell is made of high-quality Thermo Plastic (UL94 V-0 flame retardant), and the contact pins are copper alloy with silver or nickel plating for optimal conductivity.
Does it meet international safety standards?
Yes, it is UL Approved and conforms to the requirements of IEC 62752 and IEC 61851 standards.

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